Boron in fire retardancy
When it comes to fire retardant additives, there’s no shortage of options available today. That means you can spend hours testing to find the right formulation—one that’s safe, works with your process, and exceeds flammability requirement standards. A faulty formulation can be costly. It can cause damage to your equipment and may keep your product from reaching the market.
Many materials producers choose boron as a key fire-retardant additive. Why? Because borates possess strong synergistic effects when used with other flame retardants and are effective at enhancing formulation performance. Compared to other additives such as antimony trioxide, borates are a cost-effective, naturally occurring choice.
How boron-based flame retardants work
Boron-based flame retardants are used in many polymer and cellulosic based products where flammability poses a serious threat.
Borates: The smart choice for fire retardancy
If a fire ignites, borates form a carbonaceous char and provide a protective vitreous layer that strengthens and stabilizes the char. In the case of polymers, this vitreous protective layer acts as an insulator, slows pyrolysis, and creates a barrier to hinder the release of additional gases that can fuel combustion.
Inhibit flame combustion
Promote char formation
Suppress smoke formation and afterglow
Are halogen-free
Function well with other chemicals
Reduce production issues
Uphold physical and mechanical properties of products
Above and beyond typical fire protection
For certain products, borates impart benefits that go beyond the traditional scope of fire-retardant additives, including these properties:
Anti-tracking
Anti-arcing
Corrosion resistance
UV protection
IR absorption
Adhesion promotion
Why work with U.S. Borax on your fire-retardant application?
For more than 150 years, we’ve been a world leader in refined borates. We pioneered the use of zinc borate as a fire retardant with the introduction of our Firebrake® family of products more than 50 years ago.
Purity and consistency—for greatest efficacy
You can expect us to deliver high quality products that meet narrow specifications. We know that even the slightest impurities in flame retardant additives can reduce the product performance and create processing issues. And, because consistency is key in manufacturing processes, we ensure particle size and distribution remains within tight thresholds from batch to batch.
Expertise you can rely on
Our technical team can equip you with the latest knowledge on using borates for fire retardancy and make formulation recommendations that fit your unique processes. We can also help guide you through any regulatory concerns you may have, such as the European Chemical Agency’s Substance of Very High Concern Candidate List.
Polymers and coatings: High thermal stability for problem free processing
Polymers burn and ignite easily. Because they are so susceptible, regulators introduced standards to improve safety and reduce the flammability threat from these materials. Our Firebrake products can help you meet your testing requirements.
Our zinc borates have high thermal stability, making them suitable for water-sensitive polymer processing. Extrusion requires high temperatures to melt and shape polymers. Some fire retardants start decomposing and releasing water below the melting temperature, which can cause defects such as bubbles or blisters. However, Firebrake ZB is stable up to 290°C and won’t lose water until it reaches that point. Our Firebrake 500 product is anhydrous and stable up to 600°C.
Borate-based fire retardant additives for almost every type of polymer system
PVC
Polyolefins (polypropylene, polyethylene, EVA)
Polyamides (PA6, PA66, PA12)
Polystyrene
Polyester
Epoxy
Phenolic
Polyurethane
Polycarbonate
Unsaturated polyester
Silicone rubber
Neoprene
EPDM rubber
SBR
Coatings (acrylic, epoxy, polyurethane)
WPCs (HDPE/PP/PVC with natural fibers)
Borates for fire retardancy in cellulosic materials
For decades, cellulosic materials manufacturers have applied borate-based fire retardant additives to their products—most notably cellulose insulation. Borates are proven effective at combating these materials’ propensity for combustion.
Borate flame retardants combat the two ways cellulosic materials combust:
Primary mode – where visible flames are present
Secondary mode – where flames are absent (glowing or smoldering)
U.S. Borax is a member of:
